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Storm Essentials
 

Storm Technologies, Inc.

Thirteen Essentials of Optimum Combustion for Low NOx Burners

Eighteen Boiler Heat Rate Variables That Are Controllable

  • Furnace exit must be oxidizing preferably, 3%.
  • Fuel lines balanced to each burner by "Clean Air" test ±2% or better.
  • Fuel lines balanced by "Dirty Air" test, using a Dirty Air Velocity Probe, to ±5% or better.
  • Fuel lines balanced in fuel flow to ±10% or better
  • Fuel line fineness shall be 75% or more passing a 200 mesh screen. 50 mesh particles shall be less then 0.1%.
  • Primary airflow shall be accurately measured & controlled to ±3% accuracy.
  • Overfire air shall be accurately measured & controlled to ± 3% accuracy.
  • Primary air/fuel ratio shall be accurately controlled when above minimum.
  • Fuel line minimum velocities shall be 3,300 fpm.
  • Mechanical tolerances of burners and dampers shall be ±¼" or better.
  • Secondary air distribution to burners should be within ±5% to ±10%.
  • Fuel feed to the pulverizers should be smooth during load changes and measured and controlled as accurately as possible. Load cell equipped gravimetric feeders are preferred.

Fuel feed quality and size should be consistent. Consistent raw coal sizing of feed to pulverizers is a good start.

  • Fly Ash Carbon Content
  • Carbon in Bottom Ash
  • Air Heater Leakage
  • Air Heater Exit Gas Temperature
  • Furnace Exit Gas Temperature (F.E.G.T.)
  • Air In-Leakage
  • Superheater Steam Temperature
  • Reheat Steam Temperature
  • Primary Airflow
  • Auxiliary Power Consumption
  • Optimize Sootblower Operation
  • Boiler Exit Gas Temperature at The Economizer
  • Excess Oxygen
  • Desuperheating Spraywater Waterflow Into The Reheater
  • Cycle Losses Due to Vent and Drain Valve Leakage
  • Steam Purity
  • Pulverizer Air In-Leakage for Exhauster Equipped Pulverizers
  • Pulverizer Coal Spillage

A few Words on the 13 Essentials

These have expanded from the 10 pre-requisites for optimum combustion, first promoted in the 1980's. The point is, they are simple, have been around a long time, and they make a great "punch list" for resolving slagging, LOI, and NOx issues in large P.C.-fired utility boilers.

For more information visit:
Storm Technologies, Inc.

 

High Temperature Technologies, Inc.
2175 Dunavant Street
Charlotte, NC 28203 704-375-2111 www.isomembrane.com